For decades, the heat treating industry has relied on nitrogen to enhance various production processes. Gaztron Engineering’s N2-GEN® – HTS Nitrogen Generation System is engineered specifically for demanding applications, such as nitrogen blanketing, purging, and inert gas processing, in heat treating, brazing, and sintering. Our nitrogen generators efficiently separate nitrogen from atmospheric air using advanced Pressure Swing Adsorption (PSA) technology, ensuring a steady supply of high-purity nitrogen tailored for industrial environments.
Applications in Heat Treating, Brazing, and Sintering:
Heat Treating:
Nitrogen is essential for controlled atmospheres, preventing oxidation, and achieving desired surface properties for components in processes like annealing, hardening, and tempering.
Brazing:
Nitrogen purging minimizes oxidation at joints and enables cleaner and stronger bonds, a crucial factor for quality assurance in brazed assemblies.
Sintering:
In sintering, nitrogen helps maintain an inert environment, improving density and mechanical properties of the materials, particularly in powder metallurgy and component manufacturing.
How the N2-GEN® – HTS System Works:
The N2-GEN® – HTS Nitrogen Generation System utilizes PSA technology to separate nitrogen from ambient air. Compressed air enters an adsorption vessel filled with Carbon Molecular Sieve (CMS), where oxygen and smaller molecules are adsorbed. Pure nitrogen is stored for process use. The dual-vessel design ensures continuous nitrogen supply as one vessel regenerates while the other is in operation, maintaining the optimal nitrogen purity needed for your process.
Why Choose Gaztron Engineering’s N2-GEN® – HTS System for Heat Treating, Brazing, and Sintering?
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Reliable Nitrogen Supply:
Eliminate reliance on nitrogen deliveries with an on-site nitrogen generator that provides uninterrupted nitrogen supply, reducing logistics and associated costs.
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Optimal Purity Levels:
Gaztron’s PSA technology produces nitrogen with purity levels up to 99.9998%, ensuring processes remain free from contaminants that could compromise product quality.
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Safety and Efficiency:
The N2-GEN® – HTS system promotes a safer work environment by eliminating high-pressure cylinder storage and offering on-demand nitrogen.
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Comprehensive Support and Service:
Gaztron Engineering provides installation support, system monitoring, and 24/7 maintenance, ensuring long-term, reliable operation.
Technical Specifications:
- Plant Capacity Range: 5 to 1000 Nm3/Hr
- Nitrogen Purity: Up to 99.9998%
- Balance Oxygen Content: 5 to 0.5%
- Dew Point Range: -20 to -40°C
- Discharge Pressure: 5 to 25 kg/cm²
